GROUND POWER SYSTEM FOR AIRCRAFTS
Introduction
While
parked
at
the
airport,
all
passenger
aircrafts
need
to
be
provided
with
the
essential
utilities
such
as
electric
power
and
conditioned
air.
This
is
accomplished by utilizing the aircraft on-board equipment, the airport portable power equipment or the airport ground power system.
The
use
of
stationary
Ground
Power
System
significantly
improves
the
ground
service,
reduces
the
amount
of
airport
portable
equipment,
improves
the
comfort
of
passengers,
improves
the
environmental
management
and
allows
for
compliance
with
the
requirements
of
current
standards.
The
implementation
of
stationary
Ground
Power
System
has
positive
environmental
impact,
by
eliminating
the
use
of
portable
diesel-powered
equipment
and
the
on-board
Aircraft Power System (APS). In the result a significant reduction of NOx and CO2.emission can be accomplished.
Aircraft Electrical Systems
The
following
is
a
brief
description
of
aircraft
electrical
systems.
The
purpose
of
this
introduction
is
to
present
design
concept
and
unique
challenges
associated with the implementation of electrical apparatus and equipment in aircrafts.
Modern aircrafts are equipped with the advanced power generating and distribution systems, which are used to power:
- Flight instruments
- Subsystems necessary for the safe operation of aircraft propulsion, navigation, and controls.
- Passenger services such as cabin lighting, environmental control, preparation of food, entertainment equipment, etc.
As
aircrafts
fly
faster
and
grow
larger,
the
demand
for
power
and
the
electric
power
distribution
system
grow
more
complex.
In
passenger
aircraft
this
means
more
power
to
the
galley
units,
environmental
control
and
entertainment
systems,
while
military
aircraft
require
more
power
for
sensors
and
weapon
systems.
In
both
categories,
there
is
also
an
increased
power
demand
for
actuators,
lighting
systems,
avionics
and
heating.
Several
primary
and
redundant
backup generator systems are used to power the aircraft.
The
AC
generators
which
are
directly
connected
to
the
aircraft
jet
engines
usually
provide
the
primary
power.
Commercial
aircraft
and
many
military
planes
also
use
the
Auxiliary
Power
Unit
(APU).
Essentially
APU
is
an
electrical
generator
powered
by
a
dedicated
small
jet
engine.
This
generator
is
always
in
operation to supplement the primary power supply or replace it in a case of main engine failure.
Many
types
of
aircrafts
also
carry
an
additional
Ram
Air
Turbine
(RAT)
that
can
be
deployed
when
needed
to
provide
an
emergency
power.
The
purpose
of
a RAT is to keep critical systems operating long enough to land safely.
Aircraft
electrical
subsystems
operate
on
many
different
voltages
both
AC
and
DC.
However,
most
of
aircraft
systems
use
115
V
AC
at
400
Hz
or
28.5
V
DC.
A
26
V
AC
is
also
used
in
some
aircraft
for
lighting
purposes.
The
higher
frequencies
(400
Hz)
allows
for
use
of
smaller
and
lighter
power
supplies
and
equipment.
The
400
Hz
electrical
systems
offer
a
distinct
advantage
over
60
Hz
used
in
utility
power
generation.
The
aircraft
space
is
at
a
premium
and
the
weight
is
a
critical
element
effecting
engine
thrust
and
fuel
burn
and
in
effect
the
aircraft
range.
However,
this
higher
frequency
power
sources
generate
higher voltage drop. There are two types of voltage drops: resistive and reactive.
The
resistive
losses
components
are
a
function
of
current
flowing
through
a
conductor
and
vary
with
length
and
size
of
the
conductor.
The
higher
frequency
is not a factor in respect to resistive voltage drop because of the short transmission range.
The
reactive
voltage
drops,
on
the
other
hand,
are
caused
by
the
inductive
properties
of
the
conductor.
Reactive
drops
are
a
function
of
both
cable
length
and
the
AC
frequency
flowing
through
the
conductor.
With
high
frequencies
such
as
400
Hz,
the
reactive
voltage
drop
is
up
to
seven
times
greater
than
at
60 Hz.
Typically,
the
commercial
jet
aircraft
electrical
equipment
is
power
by
a
400
Hz
power
generating
system
with
300%
redundancy.
The
No-Break-Power-
Transfer
is
used
to
eliminate
power
interruption
during
the
load
transfer.
The
power
requirement
of
aircraft
distribution
system
depends
on
the
size,
manufacture,
and
model.
Typically
is
in
the
range
from
30
KVA
to
180
KVA.
The
latest
versions
of
Airbus
A380
and
Boeing
787
are
equipped
with
much
larger
power
plants.
This
is
a
result
of
the
application
of
"fly-by-wire"
technology,
wider
use
of
electric
actuators
and
the
increase
in
the
passenger
cabin
power demand.
Gate Ground Power System for Servicing Aircrafts
In
modern
large
airports,
the
electric
power
for
handling
and
operation
of
aircrafts
at
gates
is
provided
from
the
external
ground
source
often
refer
to
as
Ground
Power
System
or
Ground
Power
Supply.
A
ground
power
system
coupled
with
the
other
ground
support
systems
eliminates
the
need
for
use
of
aircraft’s
Auxiliary
Power
Unit,
during
ground
handling,
thereby,
reducing
fuel
costs
and
harmful
emissions
associated
with
the
operation
of
the
APU.
However,
the
APU
is
routinely
used
to
start
the
aircraft
engines.
Some
airports
limit
run
time
for
APU
to
a
few
minutes
before
engine
start.
In
the
event
of
APU
failure,
additional
power,
usually
portable
GPU,
is
required
to
start
the
engines.
Several
methods
of
providing
ground
power
to
the
gates
can
be
utilized:
1. Portable Diesel fuel powered generator units
2. Portable solid-state converters
3. Central ground power system with bank of paralleled rotary generators
4. Central ground power system with bank of paralleled solid-state converters
5. Point-Of-Use ground power units
Portable equipment frequently used in the small airport, and military field is gradually phase out in the large airports.
Central
400
Hz
ground
power
system
is
supply
from
the
bank
of
converters
installed
at
the
strategic
location.
Power
is
typically
distributed
via
575
VAC
system
and
converted
to
115/200
V
AC
at
the
gate.
Typically,
3
-
5
frequency
converters,
rotary,
or
static,
electronically
paralleled
are
used
to
share
the
total
demand
of
the
system
and
to
provide
redundancy,
should
one
of
the
frequency
converters
fail.
To
achieve
a
desire
voltage
level,
which
should
be
in
the
operating
range
of
aircrafts,
a
Line
Drop
Compensator
are
installed
at
the
gate
locations
to
compensate
for
the
inductive
reactance
of
the
distribution
network.
The
construction
of
400
Hz
-
575
V
distribution
systems
is
generally
most
costly
due
to
the
need
for
special
distribution
cables
designed
to
reduce
excessive voltage drop.
Point-Of-Use
(or
Point-Of-Service)
system
involves
conversion
of
power
at
the
point
of
application
near
the
aircraft.
The
60
Hz
fixed
distribution
system
is
installed
in
concourse
to
power
solid-state
converters
at
gates.
Solid-state
rectifiers
are
prone
to
generate
3-rd
and
5-th
harmonics
in
the
power
distribution
system.
Therefore,
most
manufacturers
equip
them
with
the
harmonics
attenuating
filters.
In
addition
to
further
lower
harmonic
distortion,
some
manufacturers are utilizing converters with Insulated Gate Bipolar Transistors instead of SCR. However, IGBT are slightly more expensive.
Whether
the
ground
power
system
is
POU
or
central,
the
design
of
each
system
is
unique
and
requires
different
engineering
and
construction
considerations. In general, the system should meet recommendation of Mil-Std-704E:
- The voltage at the aircraft receptacle must stay within 113 to 118 V AC.
- The capacity of ground power at the gate shall allow all different type of aircraft programmed for the location, to be served.
- GPS shall be capable to supply aircrafts with No Break Power Transfer.
- Total Harmonic Distortion shall be less than 3%.
- Frequency drift shall be less than 0.05%.
- System shall be operational at to 125 deg. F.
- Acoustical noise shall be below 65 dBA at 1 M distance and 1.5 FT height.
- DC content shall not exceed 100 mV.
- Outdoor housing shall be rated NEMA 3R.
- The mean repair time shall be 20 minutes or less.
- GPS components shall be capable to be connected to BMS for data gathering and the alarm of malfunction.
Distribution
of
400
Hz
power
has
inherent
problems
associated
with
high
voltage
drop.
To
counteract
the
problem
a
special
cables
are
being
use
with
multiple
(typically
6)
copper
conductors
in
XLPE
insulation,
twisted
as
a
planetary
wrap.
To
assure
bridge
mobility
the
gate
portion
of
fixed
GPS
distribution
system
cabling
is
typically
routed
on
the
bridge
roof
or
under
in
expandable
wire-way
system
or
side
mounted
cable
pantograph
system.
In
some
airports
Ground
Power
System,
conductors
are
routed
underground
with
the
embedded
service
wells
located
near
the
aircrafts
connection
points.
Older
airports
are
often equipped with the central ground power systems powered by 400 Hz banks of vertical, rotary generator strategically located near the concourses.
Concourse Gate Utilization Schedules
Several factors should be considered in determination of the most feasible size of the ground power equipment:
1. The output of the ground electric power equipment installed at each gate shall be adequate to power all type of aircraft, which the gate will serve.
2. The equipment should be standardized to the high extend to simplify operation, maintenance and limit the variety of spare parts.
3. Possibility of the future changes in gates assignment should also be considered.
4. All the above should be couple with the system economics.
The ground power requirements, as determined by manufacturers, are usually slightly below total nominal output of the aircraft integral power plant.
Configurations of Ground Power System
A
variety
of
an
airport
400
Hz
fixed
Ground
Power
System
architecture
could
consider.
The
choice
between
them
depends
on
the
airport
configuration,
number
of
gates
to
be
supply,
airport
maintenance
capabilities,
spare
parts
standardization,
etc.
Base
on
the
current
industry
practices
and
future
technology
trends,
the
typical
GPS
selection
criteria
below,
have
been
compiled.
However,
these
criteria
are
not
arbitrary
and
should
be
applied
with
consideration for the airport geometry, existing GPS, maintenance preference, training cost and projected airport expansion.
-
Decentralized
POU
could
be
considered
for
concourses
with
1-
16
power
delivery
points.
Its
main
advantage
is
the
ease
of
installation,
with
the
investment
cost
being
proportional
to
number
of
gates.
Energy
efficiency
with
the
POU
solid-state
converters
is
high
as
the
converters
are
active
only
when
aircrafts are connected to it. The same applies to semi-centralized system below.
-
Semi-centralized
system
with
POU
could
be
considered
for
concourses
with
6-16
power
delivery
points.
In
this
solution,
the
same
converters
can
supply
more
than
one
gate.
It
is
possible
to
adjust
the
power
system
total
capacity
by
applying
limited
diversity
factor.
In
practice,
this
architecture
depends
heavily on the geometry of the concourse, the aircraft-parking schedule and has limited application in the busy airports.
-
For
more
than
16
points
a
centralized
system
could
be
advantageous.
The
total
capacity
and
the
investment
cost
of
the
400
Hz
power
source
equipment
could
be
less
if
a
diversity
factor
related
to
number
of
supply
points
is
applied.
On
the
other
hand,
the
cost
of
distribution
cabling
could
be
higher
due
to
increased
voltage
droop
associated
with
400
Hz
system.
Should
one
of
the
converters
fail,
the
operation
of
400
Hz
power
supply
central
equipment
could
be
maintained,
although
with
limited
capacity.
However,
this
does
not
apply
to
gate
mounted
Line
Droop
Compensators.
Failure
of
the
LDC
would
disable
the
power
supply
at
this
gate.
Energy
efficiency
for
centralized
system
is
low
as
the
rotary
400
Hz
generator
must
be
power
constantly.
Some
saving
can
be
achieved
by
temporary
halting
one
or
more
generators
depends
on
400
Hz
power
demand.
Additional
factor
to
consider
is
the
cost
of
the
rotary
equipment maintenance, the cost of required dedicated floor space and the cost of AC distribution equipment.
OPERATION CONTROL CENTERS
Design of Operation Control Centers requires systematic and disciplined, task sequential approach. It consists of many phases:
1
.
Analysis
of
the
facility
physical
infrastructure,
utilities,
management
structure,
security
requirements,
legacy
systems
and
governing
standards
2
.
Defining of the control objectives, flow of information and interfacing with different domains
3
.
Defining of the operation control concepts and control strategy
4
.
Selection of the information distribution methods and Man Machine Interface means
5
.
Preparation of the written program and specifications
6
.
Preparation of engineering documents
7
.
Construction of the Operation Control Center and associated peripheral facilities and systems
The
following
outlines
possible
issues
facing
designer
of
the
operation
control
center.
The
challenges
associated
with
the
implementation
of
operation
centers,
can
be
illustrated
by
discussion
of
airport
operation,
which
is
highly
complicated
and
consists
of
many
tasks
and
numerous
interacting entities.
1
.
Control Objectives
Airport
is
a
complex
organization
encompassing
multiple
of
different
domains
and
systems
which
include
aviation
operation,
safety,
security,
energy
utilization,
maintenance,
physical
assets,
and
human
resources.
Managing
of
these
complexities
requires
not
only
understanding
what
happen
in
the
domains
but
also
controlling
them.
Airport
managers
are
being
challenged
to
increase
operational
efficiency,
reduce
operational
cost,
improve
airport
capacity
and
provide
adequate
security
for
facilities
and
passengers.
In
addition,
management
of
the
airport
is
being
challenged
with
improving
quality
of
passenger’s
experience.
Therefore,
airport
management
infrastructure
should
be
designed
to
allow
handle
complexity
of
the
information
distribution,
provide
means
of
control
and
management
of
various
domains
but
also
provide
for
future
facility
changes
and
expansion.
The
control
strategy
need
to
satisfy
everyday
operation
of
the
airport
but
also
need
to
comply
with
the
requirement
impose
by
DOT,
FAA,
DHS
and
local
authorities.
Modern
airports
operate
as
a
part
of
national
and
global
transportation
network
and
increasingly
operation
of
one
airport
organization
may
influence
entire
network.
Typical
traditional
airport
management
system
using
information
technology
are
designed
around
discrete
sole
purpose
systems.
These
legacy
systems
segregate
information
which
should
be
shared
between
domains.
A
better
approach
to
managing
information
complexity
is
to
implement
system
integrating
all
domain
subsystems
and
enabling
cooperation
between
them.
Under
this
approach
aviation
operation,
security,
energy,
physical
assets
and
passenger
experience
would
coordinate
during
normal
operation
but
also
under
adverse
condition
like
hurricane.
The
integrated
holistic
approach
to
control
and
information
distribution
will
extends
manager’s
visibility
across
all
domains
increasing control and balance between them.
2. Control System Concept
To
fulfill
the
above
control
and
information
distribution
objectives
the
total
airport
management
System
could
be
implemented
in
which
the
digital
infrastructure
for
integrated
airport
management
framework
is
based
on
collecting,
processing
and
sharing
data
to
many
subsystem
throughout the airport domains:
Landside
Airside
Airlines
Passenger Experience
Safety & Security
Emergency Services
Facility Maintenance
Energy
Physical Assets & Human Resources
The
holistic,
collaborative
airport
management
system
could
integrate
information,
control
and
management
activates
and
enable
cooperation between representatives of all domains. The holistic management system could support airport management by:
Giving
security
personnel
the
ability
to
detect
a
threat
as
an
unauthorized
intrusion
to
secure
area,
evaluate
its
implication
and
direct
appropriate resources to neutralize the threat without disrupting airport operation
Enabling
maintenance
department
to
schedule
work
during
the
low
traffic
periods
and
have
flexibility
to
rapidly
reschedule
physical
assets and resources in the event of weather emergency or to accommodate unexpected surge of passengers
Allowing
airport
real-estate
group
to
use
consumer
forecasting
to,
evaluate
entertainment
real-estate
for
increased
passenger
traffic
and associated passenger spending and evaluate the impact on energy consumption
That
total
airport
management
system
could
be
implemented
gradually
over
the
time
period
allowing
for
smooth
transition.
The
consideration should be given to incorporate some of the stand-alone legacy systems without having to replace them.
3. Analytic Software
Analytic
software
is
valuable
to
airport
managers
because
it
can
help
to
turn
inefficient
organization
that
reacts,
into
collaborative
organization that anticipate and act accordingly. Analytic software would support airport management by:
Depicting the current situation of the airport with real-time indication of changes, providing possibility ofsituational awareness.
Predicting patterns in passenger and aircraft traffic and developing contingency plans that can.
Proscribing ways to manage resources and to optimize passenger satisfaction.
Using
holistic
management
and
analytic
applications
within
the
integrated
airport
framework
the
management
team
can
enhance
collaboration between domains, ensure security and improve the capability to grow revenue.
Disclaimer - The above article is general in nature and has been published for information only.
Standards
•
National Electric Code (NEC)
•
MIL-STD-704E
•
IEEE STD 519
•
ATA 400 Hz Design Guidebook
•
Facility planning Guidelines
POWER DISTRIBUTION PROCESS CONTROL OPERATION CONTROL AUTOMATION SYSTEMS
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